What is the process of manufacturing umbrellas?

Cutting the fabric of the correct size is an initial process called "big cut" and sometimes called "first cut". Rectangular cloth is cut off from the mountain of cloth by machine or hand. This process is the first stage of the second cut

This process is called "small cut" and sometimes called "second cut". The goal is to cut the cloth from a rectangle to a triangle. Triangle flame is made with wood as a mold. Place the mold on a rectangular cloth and cut the triangular cloth by hand. Cloth triangle is summoned and this is the umbrella panel

Here, we will explain screen printing as an example (for details, please refer to the "Printing method" section). Put the blood on a long table. Then place a flame of trees on each vessel and print a graphic on the cloth

Blood trace after printing was settled. The next process is canopy assembly. In an ordinary umbrella, we sewn eight gores using a sewing machine and made a sunshade.

The tip is a piece of metal or plastic rod at the end of each rib and fixes the eaves with ribs. In the process, we used a special sewing machine to sew the tip of the fabric. The number of chips installed is the same as the number of ribs

The next step is to sew each rib and ribbon. This process can not use the machine, it is completely hand assembled.

There are several ways to attach the handle to the shaft, such as tightening, heating the shaft, adhesive for fixing the handle, etc.

Quality control is the most important area in every process. For this reason, quality control personnel are assigned to each production line of each process. After all assembly and manufacturing processes are completed, all umbrellas are sent to the quality control department for final quality inspection before packaging.

All umbrellas that passed the quality control tests will be sent to the packaging department to put them in the carton. Normally, each outer carton has five inner cartons. Each internal carton contains 60 umbrellas

Modern umbrellas are manufactured by hand assembled process and can be completed by semi-skilled workers in addition to several important fields. Materials and quality control are selected through the manufacturing process. A well-formed umbrella does not have to be expensive, but almost all purchase decisions directly affect the quality of the final product. A collapsible umbrella that can be stored about 1 foot long is the latest innovation of the umbrella. It is more mechanical than an umbrella, but the basic technology is the same. The difference between a bar umbrella and a folding umbrella is that it can be collapsed using two axes that fit themselves and an additional runner set along the top of the umbrella. This section will focus on the manufacture of rod parasols.

Umbrella manufacture is basically a manual assembly process, and various components are connected to each other in a structured way. In addition to the fabric canopy, the rest of the umbrella has a shaft, rib, tensioner, slide, handle. They can be made of wood, metal, plastic or other such material. It is usually made of wood, steel or aluminum. Glass fibers and other plastics are sometimes used, and it can usually be seen with larger golf umbrellas. In the case of wood, the shaft is manufactured using a wood molding machine such as a lathe and a lathe. Stretch or extrude the metal shaft and plastic shaft to the desired shape.

The metal ferrule may or may not be pressed against the top of the umbrella with the head of the umbrella penetrating the canopy. Handles made of wood, plastic, metal or other material are attached to the end of the shaft by screws or glue. The end of the flap through the lid of the canopy may be left uncovered or covered with a small plastic or wooden end cap that can be pushed, twisted, glued and then sewn to the end May be used. The rib goes through a small hole in the end cap. The process of making an umbrella is now complete.